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Home Civil Structural Concrete

Beam Design – Tension Reinforcement (Unknown Cross-Section) ACI 318-19

Arjun Barman, BEng by Arjun Barman, BEng
September 30, 2024
in Concrete, Structural
Reading Time: 4 mins read
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In this article, you going to learn about beam design, how to calculate the area of tension reinforcement in a beam and how to determine a beam-unknown cross-section by using ACI 318-19 design code. We also give a beam design example for better understanding and also gave beam design formulas with reference.

Step 1: Minimum depth of nonprestressed beams: (ACI Table 9.3.1.1)

Step 2: Ultimate Load: Wu

Step 3: Ultimate Moment: Mu

\tag{4.26d} {{\rho }_{\max }}=0.85{{\beta }_{1}}\frac{f_{c}^{'}}{{{f}_{y}}}\frac{{{\varepsilon }_{u}}}{{{\varepsilon }_{u}}+{{\varepsilon }_{t,\min }}}

Step 5: Calculate bd2 from Nominal Moment:  \phi {{M}_{n}}=\phi \rho {{f}_{y}}b{{d}^{2}}\left( 1-0.59\frac{\rho {{f}_{y}}}{f_{c}^{'}} \right) (4.34)

Step 6: Find the trial size of the beam

Step 7: Calculate the area of steel

Step 8: Check for 𝜙 = 0.9

Step 9: Rebar calculation & Detailing

Beam Design Example for Unknown Cross-section as per
ACI 318-19:

Find the concrete cross-section and the steel area required for a simply supported rectangular beam with a span of 20 ft that is to carry a calculated dead load of 1.5 kips∕ft and a service live load of 2.6 kips∕ft, as shown in Figure below. Material strengths are fc′ = 4000 psi and fy = 60,000 psi.

Beam Mode 1l
Table of Contents
  • Solution
  • Reference

Solution

Given,

L = 20 ft
Dead Load = 1.5 kips/ft
Live Load = 2.6 kips/ft
Unit weight of concrete, γc = 150 pcf (lb/ft3)
f’c = 4000 psi
fy = 6000 psi
β1 = 0.85

Step 1: Minimum depth of nonprestressed beams: (ACI Table 9.3.1.1)

Table 9.3.1.1—Minimum depth of nonprestressed beams

Assume, Beam depth-width ratio = 1.5 (h/b=1.5)

hmin= L/16 = (20*12)/16= 15 inch
bmin= 15/1.5 = 10 inch

Step 2: Ultimate Load: Wu

Self-weight Wo =  {{\gamma }_{c}}*{{h}_{\min }}{{b}_{\min }}=150\left( \frac{15}{12} \right)\left( \frac{10}{12} \right)=156.25lb/ft=0.156kips/ft

Ultimate load
Wu = 1.2DL + 1.6LL = 1.2(wo+DL)+1.6LL
= 1.2(0.156+1.5)+1.6(2.6)
Wu = 6.147 kips/ft

Step 3: Ultimate Moment: Mu

For simply supported beam
Maximum moment Mu:

\begin{align}
  & {{M}_{u}}=\frac{{{W}_{u}}{{L}^{2}}}{8}=\frac{(6.147){{(20)}^{2}}}{8} \\ 
 & {{M}_{u}}=307.35kips-ft \\ 
\end{align} \tag{}

Step 4: Reinforcement ratio:

\begin{align}
  & {{\rho }_{\max }}=0.85{{\beta }_{1}}\frac{f_{c}^{'}}{{{f}_{y}}}\frac{{{\varepsilon }_{u}}}{{{\varepsilon }_{u}}+{{\varepsilon }_{t,\min }}} \\ 
 & \to {{\rho }_{\max }}=0.85*0.85*\frac{4}{60}*\frac{0.003}{0.003+0.005} \\ 
 & \to {{\rho }_{\max }}=0.0180 \\ 
\end{align} \tag{}

Note: Mobile users must use desktop mode to view equations correctly.

For Economy Use 60%-80% of the maximum reinforcement ratio. This is required for Underenforcement beam design.

{{\rho }_{design}}=0.8*{{\rho }_{\max }}=0.0145

Step 5: Calculate bd2 from Nominal Moment:

\phi {{M}_{n}}=\phi \rho {{f}_{y}}b{{d}^{2}}\left( 1-0.59\frac{\rho {{f}_{y}}}{f_{c}^{'}} \right)
\tag{}\begin{align}
  & {{M}_{u}}=\phi {{M}_{n}} \\ 
 & 307.35*12=0.9*0.0145*60*b{{d}^{2}}\left( 1-0.59\frac{0.0145*60}{4} \right) \\ 
 & \therefore b{{d}^{2}}=5403.79i{{n}^{3}} \\ 
\end{align}

Step 6: Find the trial size of the beam

Used,

d = 1.5b
d2 = 2.25b2 (Square both side)
bd2 = 2.25b3 (both sides multiply by b)

Now,
2.25b3 = 5403.79 in3
b = 13.4 inch
So, d= 1.5b= 1.5*13.4 = 20.1 inch

So, trial size of the beam

b = 13.4 inch
d = 20.1 inch

Note: You can assume b=14 in & d=20.5 in for more practical usages. For this example, we are using it as it is.

Step 7: Calculate the area of steel

{{A}_{s}}={{\rho }_{design}}bd=0.0145*13.4*20.1=3.90\text{ }i{{n}^{2}}

Minimum flexural reinforcement (ACI 9.6.1.2):

{{A}_{s,\min }}\text{ larger of }\left\{ \begin{matrix}
   \frac{3\sqrt{f_{c}^{'}}}{{{f}_{y}}}{{b}_{w}}d=0.85\text{ i}{{\text{n}}^{\text{2}}}  \\\\
   \frac{200}{{{f}_{y}}}{{b}_{w}}d=0.90\text{ i}{{\text{n}}^{\text{2}}}  \\
\end{matrix} \right. \tag{4.37a}
\therefore {{A}_{s,\min }}=0.90\text{ i}{{\text{n}}^{2}}\text{ OK}\text{.}

Note:  f_{c}^{'}\text{ and  }{{f}_{y}} must be in psi.

Step 8: Check for 𝛟 = 0.9 (tension control)

a=\frac{{{A}_{s}}{{f}_{y}}}{0.85f_{c}^{'}b}=\frac{3.90*60}{0.85*4*13.4}=5.13\text{ in} \tag{4.28}
c=\frac{a}{{{\beta }_{1}}}=\frac{5.13}{0.85}=6.03\text{ in}
{{\varepsilon }_{t}}={{\varepsilon }_{u}}\frac{d-c}{c}=0.003*\frac{20.1-6.03}{6.03}=0.007>0.005\text{ OK}

If you do not reduce the value of  {{\rho }_{\max }} then It becomes exactly 0.005 or maybe less. This means the reduction factor 𝛟 = 0.9 it doesn’t applicable. So you must reduce the  {{\rho }_{\max }} value as  {{\rho }_{design}} .

Step 9: Rebar calculation & Detailing

Areas of groups of standard bars chart

Used 4-#9 (4.00 in2) bar

{{A}_{s,provide}}(4.00\text{ }i{{n}^{2}})>{{A}_{s,required}}(3.90\text{ }i{{n}^{2}})\text{ OK}
Beam Cross section

Assuming 2.5 in. concrete cover from the centroid of the bars,
h = d+2.5” = 20.1+2.5=22.6 inch
Beam Size:
b=13.4 inch
h=22.6 inch

Reference

  • Design of Concrete Structures Sixteenth Edition by David Drawin & Charles W. Dolan.
  • Building Code Requirements for Structural Concrete (ACI 318-19)
  • ASCE 7_22 Minimum Design Loads and Associated Criteria for Buildings

Check this Beam Design Calculator ACI 318-19

Beam Design Calculator
Beam Design Calculator ACI 318-19

See more Article:

  • Purlin Design Procedure of Fink Truss for a Workshop
  • Learn All About Rebar-Rebar Sizes, Grade, and Types
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Arjun Barman, BEng

Arjun Barman, BEng

Arjun Barman is an accomplished structural engineer with a Bachelor’s degree in Civil Engineering and a specialization in designing seismic- and wind-resistant building structures. With in-depth expertise in the behavior of materials like concrete, steel, and wood, he deeply understands structural dynamics and how forces interact with built environments. Passionate about sharing knowledge, Arjun enjoys writing practical, insightful articles that bridge complex engineering concepts with real-world applications. His work empowers engineers and enthusiasts to build safer, more resilient structures.

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